30 Ton Waste Engine Oil Recycling To Diesel Distillation Plant
Product Description
waste oil distillation machine can recycle waste tire pyrolysis oil, waste plastic pyrolysis oil, waste engine oil, waste lubricant oil and oil sludge into diesel.
Input capacity: 5ton-30ton
Output capacity per day: 3ton-10ton
Fuel for heating: coal / wood / natural gas / distillate oil
Installation cover area: 300-400 square meters
Workers: need 2-3 workers for machine operation
Pyrolysis oil /used engine oil can be refined into valuable diesel oil through catalytic cracking and high temperature distillation technology. It is a method of separating mixtures based on differences in volatilities of components in a boiling liquid mixture. After beling distilled by the distillation plant, the oil may have dark color with bad smell, then we suggest to deep purify the oil, with Huayin matched color and smell removal system and special catalyst ,you will get clean diesel oil as final products with beautiful light yellow color.
Oil sludge usually comes from
1.Crude oil extraction - the oil sludge produced of crude oil extraction mainly comes from the surface treatment system, this kind of oil sludge generally has the characteristics of high oil content , high viscosity , fine particles and difficult to dehydrate.
2.Oil field gathering and transportation- mainly from the transfer station , the joint station of the tank , setting tank , sewage tank , grease trail mud , refinery oil treatment facilities , light hydrocarbon processing plant , natural gas purification device , etc.
3.Refinery wastewater treatment plant
4.Steel Smelting
5.Shipbuilding ship repair
---Final Product From The Used Oil refinery Equipment---
Final Product | Usage |
Diesel oil | Used for diesel engines ,marine engines and generators |
Waste gas | Recycled to furnace for heating reactor |
Oil slag | Put it into the furnace for heating reactor |
3D Drawing for the waste oil distillation plant
Technological Process
Raw oil after dewater process goes into reactor. Heating, gasifying and cooling to get petrol and diesel component.
After heating and gasifying, Petrol gas expels from top outlet of catalyze tower, and goes into petrol storage tank after cooling through condenser.Then inject petrol into another big storage tank.
After heating and gasifying, Diesel gas expels from top outlet of catalyze tower, and goes into diesel storage tank after cooling through condenser. Then inject diesel into another big storage tank.Distilled diesel after treatment by oil reconcile tank,will becoming fuel oil with high quality.A little of flammable gas go through medium tank and into exhaust gas treatment equipment to be processed. And then go through water deal into furnace to burn.
Product Parameters
Item | Contents |
Raw material | Waste engine/motor oil Plastic pyrolysis oil Tire pyrolysis oil Lubrication oil |
Average out-put oil rate | 85%-90% |
End products | Diesel oil, waste gas, slag |
Structure form | Horizontal |
Operating pressure | Constant pressure |
Heating material | Coal, charcoal, fuel gas, fuel oil |
Model(Diameter*Length) (mm) | Reactor size | Capacity |
D1500*L3000 | 3 Ton/Day |
D2000*5000 | 5 Ton/Day |
D2800*6000 | 10 Ton/Day |
Material of reactor | Q245R&Q345R boiler plate |
Thickness of reactor | 16mm, 18mm |
Mode of cooling | Circulating water cooling |
Space needed | Length: 30m, Width :10 m at most |
Power consumption | Average 15 KW/h |
The main list of waste oil distillation equipment
A. Vertical reactor/Horizontal reactor
B. Reducer system
C. Condensation system
D. Collector
E. Oil collecting tank
F. Residue tank
G. Oil-gas separator
H. Water cooling system
I. Water seal
J. Pressure & Temperature monitoring gauge
K. Deodorization system
L. Efficient anti clog cooling system
M. Gas heating system (waste gas process system)
N. Smoke desulphurization and dust removal system
Technical Advantage
Environmental friendly
1.Totally sealed reacting system, and slag discharging system, which prevent odor and ash releasing out.
2.Extra gas purifing system, remove chemical and impurity then recycle it into furnace for heating, clean and energy recycling.
3.3 layers of dedusting device of removing the emission to meet EU standard.
Energy saving
1. Perfect pyrolysis reactor inslulating cover to prevent heat loss, reduce heating time
2. Flammable gas recycled to the furnace for second burning to save your heating fuel.
3. Different reactor design to ensure fully loading.
Operation security
1.Auto alarm system for over temperature and pressure.
2.Auto pressure releasing system to keep emergency situations into safty.
3.Auto operating control panal keep operator from high risk area.
4. Vacuum pump to ensure the machine working under nomal pressure
Environmental Protection
For water, it is used in two parts. In the cooling system, all the water is recycling, some water is evaporate due to high temperature, in some times, we just need to add water, no water emission. In the dedust system, the water is recycling, too.Due to the chemical reaction, the water is cleaned in the pool and recycled to dust removing device. No water emission.
About the gas, it includes two parts. First is the syngas, it is recycled to the furnace for heating, no emission. Another is the smoke, it is caused by the heating material. And it is cleaned by water in the dedust system.NO emission, too.
About the carbon black, we do the further process and our discharging system is fully closed, no slag flies out.No slag emission.
About the noise , we design draft fan with low noise and make it under international standard.
Above all, all the design can reach the international environmental standard.
Detailed Photos
After Sales Service
1.Engineers with over ten years' waste to oil recycling experience will be dispatched to your place to provide technical service in guiding plant installation, plant commissioning as well as worker training.
2.We all know that good plant design and quality are essential, and good installation and training service are as important as or even more important than good plant design and quality. It is very dangerous if clients can not install or run the plant properly.
3.So, after plant installation finishes, our engineers are required to help you run the plant for at least 15 batches, enabling your workers to master all the operating skills needed and then operate the plant on their own.