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Chapter 1 Introduction
1. General Information
Developed by 41st Institute of CETC and Xingyi Electronic Equipment Co. Ltd., EI-WL1/X Feeding System is a kind of automatic poultry house feeding equipment based on advanced technology and poultry house construction practices.
There are two types of EI-WL1/X Feeding Systems: one for breeders and the other for broilers. Also available are EI-WL1/16 Oval Feeder Pan, EI-WL1/14 Round Feeder Pan and EI-WL1/5 Male Breeder Feeder Pan for top-grade poultry houses. With EI-WL1/X Feeding System, the space in the poultry house can be fully used and every bird can eat feed in the shortest time. Therefore, the system is a best choice for modernized and large-scale breeding.
It is our hope that we can bring convenience and profit to you. Welcome to contact us.
The manual is written for loop feed lines for Female Breeders and male Breeders.Chapter 3 Technical Instructions
1 Operating Environmental Conditions
To achieve the best performance of the feeding system and acquire the best control effects, the following environmental conditions are recommended:
a) Environment temperature: 0~40ºC
b) Environment Humidity: 10~90%RH
c) Altitude: <2000m
d) No flammable and explosive gases around
e) Power Requirements:
(1)three-phase five-wire(three-phase lines, zero line and protection ground line) 380/220VAC ±10%,50Hz.
(2)The section area of the power lines (copper core) for the control cabinet should be no less than 2.5mm2 and that of the zero line should be no less than 1.5mm2.
2 Technical Specifications
a) Delivery Capability of the feed line: 2000kg/h
b) Auger: length <150m,good quality spring steel, durable and corrosion free, external diameter 36.5mm; 8X3.5mm rectangular spring steel, pitch 32mm.
c) Feed pipe: galvanized, durable and corrosion free; outer diameter Φ45mm,length of a single piece 3m,holes:3~4/3m
d) Drive motor: 0.37kW, 380V, 50Hz, 84rpm
e) Shape requirements for feed: granule no bigger than 4mm
f) Anti-roost Device: anti-roost line Φ1.5mm
g) Winch: maximum load capacity-1.3 ton
h) Features power phase loss and phase sequence protection functions
i) Open circuit voltage of the charger: 800V±100V;short circuit current: strong shock end 7mA±2mA,weak shock end 2mA±1mA;Insulation Resistance: no less than 100MΩ
3 Operating Principles
The augers are in the feed pipes, enabled by the drive motor to turn. The turning auger delivers feed from one end of the feed pipe to the other end and drops it at the drop holes, which are drilled in the pipe at proper positions. Install feeder pans below the drop holes to receive the falling feed for birds to eat.
The suspension system supports the feed line with the help of winches, pulleys and steel cables and lifts or lowers it to provide optimum eating height for birds of different day olds.
The anti-roost line is a bare power line over the feed pipe. The charger creates a voltage difference between the line and the pipe. WFemale Breeder the birds fly over the feed pipe, they will get shocked because of the existing voltage difference, thus preventing birds from resting on the feed pipe.
Chapter 4 Maintenance
1. Maintenance of EI-WL1/X Feeding System
The EI-WL1/X Feeding System needs only a little servicing work. But regular routine check can prevent unnecessary problems.
Disconnect power before repair or maintenance, or person injuries might result. However, only qualified technicians are allowed to do the repair or servicing work.
1.1 Maintenance of gears
Check the oil on the gears wFemale Breeder installing them and after that check them every 6 months. If high-class gear oil is needed to add on the gears, replace the oil every 12 months.
1.2 Adjustment of Deed Level Detection Switch
Refer to figure 4-1.
A. Turn the nut counterclockwise till a "click" sound is heard from the switch.
B. Turn the nut clockwise till a "click" sound is heard from the switch.
C. Twist the nut ½ turn counterclockwise.
Figure 4-1 Feed Level Detection Switch
1.3 Adjustment of Proximity switch Sensor
The sensitivity of the proximity switch sensor has been adjusted for use before delivery, so try not to readjust it.
If adjustment is necessary, let professional servicing workers do the work:
Low sensitivity-turn the sensitivity adjust nut counterclockwise
High sensitivity-turn the sensitivity adjust nut clockwise
1.4 Feed Line
1) Keep the anti-roost tight, which can improve effects of the anti-roost system and prevent feeder pans from declining wFemale Breeder they are pushed by the birds.
2) WFemale Breeder the poultry house holds no birds or expects washing disinfection, take away all feed from the feeding system.
3) Turn off the feeding system before moving the birds out so that they can eat up all feed in the pans.
4) If the system remains unused for a long time, remove the feed from the feed line and feeder pans and disconnect the system power to prevent accident start of the system.
5) WFemale Breeder the system is disassembled, use extreme caution. Springing auger may cause injuries.
A. Disconnect the power to the whole system.
B. Pull out the fixture, the anchor and bearing assembly and about 18"[45 cm] of auger from the base.
C. Hold the auger with a clamp or locking pliers to keep the auger from springing back into the feed pipe.
D. Move the fixture and the anchor and bearing assembly away.
E. Take away the locking pliers with caution.
Note: keep a distance from the auger, which might spring back to the pipe.
1.5 Maintenance of the Power Winch
Use one to two tubes of common industrial lubricant or motor lubricating grease on the winch every 6 months. Do not lubricate too much. Refer to figure 4-2.
Figure 4-2 Winch
1.6 Maintenance of Anti-Roost Line
Keep the electro-guard line tight to prevent sagging of the line into the feeding system and shorting out. Tight cables help feeder pans in line along the pipe.
The feeding equipment should be grounded through the power unit wiring or a separate ground wire for the electro-guard to work properly.
Electro-guard chargers should be operated on a separate circuit so the anti-roost system can be disconnected using a switch at the door wFemale Breeder someone enters the pen. Birds are less likely to become wild and flighty if the electro-guard can be disconnected wFemale Breeder people are in the house.
2. Troubleshooting for EI-WL1/X Feeding System
Maintenance and repair should only be done by qualified technicians.
2.1 Troubleshooting Feed Line
| No. | Problem | Possible Cause | Solutions |
| 1 | The whole feeding system does not operate | 1. No power supply;
2. Defective Time Clock or Relay or Wrong setting | 1. Replace the burnt fuse or reset the breaker and make sure the voltage is normal;
2. Reset the Time Clock or Relay and replace it if defective |
| 2 | Feed Line does not work | 1. Power unit cord not plugged in sufficiently to make contact;
2. Motor cord wires are broken at plug or where cord enters motor;
3. Wrong setting of Time Clock or defective Time Clock;
4. Control unit switch defective or out of adjustment.
5. Inadequate feed in the hoppers.
| 1. Check motor cord plug at control unit for connection;
2. Check cord for continuity. Replace if defective;
3. Reset the Time Clock. Replace if defective;
4. Adjust switch according to the Switch Adjustment Procedure in the maintenance section.
5. Add feed in the hoppers or start the feed supply system. |
| 3 | Motor overloads frequently.
| 1. Oil on new auger loads motor excessively wFemale Breeder feed is carried for first time;
2. Inadequate power reaching motors;
3. Object caught in the auger.
| 1. Polish auger by running 20 kg increments of feed out to pans;
2. Check line voltage at the motors. Check connection at motors. Wiring of adequate size is essential to feeder operation;
3. Check small hoppers, the drive assembly and pan outlet holes for foreign objects. Carefully remove obstruction. |
| 4 | Auger runs erratically.
| 1. Frozen or cracked bearing;
2. Insufficient stretch in auger;
3. Obstruction in the auger. | 1. Replace bearing. Slowly ease auger back into tube. Be careful not to damage the bearing wFemale Breeder reinserting the auger;
2. Pull out and shorten the auger;
3. Carefully remove obstruction. |
| 5 | Auger tube or feed pipe wears out rapidly (Noisy feeding system operation) | Auger is bent or kinked.
| Check if the auger is bent or kinked; Repair or replace damaged auger.
|
| 6 | Not enough feed supplied to small hoppers. | 1. Insufficient time programmed on the time clock;
2. The supply system is out of order.
| 1. Add more operating time to feeding period;
2. Refer to the operation manual for the feed supply system and check and repair the system. |
7
| Too much feed supplied to small hoppers | 1. Insufficient time programmed on the time clock;
2. The feed level detection switch is out of adjustment. | 1. Add more operating time to feeding period;
2. Readjust the detection switch according to the Switch Adjustment Procedure in the maintenance section. |
| 8 | Not enough feed supplied to feeder pans | 1. Improper Insert Piece Position;
2. Feeder pans are out of adjustment. | 1. Pull the insert piece out to the biggest opening;
2. Turn the adjust ring to the right position. |
| 9 | Too much feed supplied to feeder pans | 1. Incorrect adjustment of feeder pans;
2. Feed line control unit switch out of adjustment.
| 1. Turn the adjust ring to a proper position;
2. Adjust switch according to the Switch Adjustment Procedure in the maintenance section. |
2.2 Troubleshooting Control Cabinet
| No. | Problem | Possible Cause | Solutions |
| 1 | All control circuits do not operate in the auto or manual mode | 1. The control circuit fuse burns out;
2. Power phase loss or wrong phase sequence | 1. Replace the defective fuse with a new one;
2. Check the power supply |
| 2 | Feeding fails in either auto or manual mode | 1. Feed enters the detection side of the feed level detection switch;
2. The feed level detection switch is deflective;
3. The motors are deflective;
4. The thermal relay does not act.
| 1. Remove the feed from the detection side;
2. Replace the feed level detection switch;
3. Replace the motors;
4. Check out the reason and reset the relay manually.
|
| 3 | Feeding fails to stop automatically in either auto or manual mode | 1. The feed level detection switch is deflective;
2. The feeding relay is deflective.
| 1. Replace the deflective feed level detection switch;
2. Replace the relay.
|
| 4 | Feed supply fails to stop automatically in either auto or manual mode | 1. Feed gets in the detection side of the feed level detection switch;
2. The feed level detection switch is deflective;
3. The motors are deflective;
4. The main feed bin does not have enough feed;
5. The protection switch at the motor is deflective or does not act;
6. The thermal relay acts.
| 1. Remove the feed from the detection side;
2. Replace the deflective feed level detection switch;
3. Replace the motors;
4. Add feed;
5. Replace or adjust the switch;
6. Check out the reason and reset the relay manually.
|
2.3 Troubleshooting Poultry Trainer
| No. | Problem | Possible Cause | Solutions |
| 1 | Power indication light is off | 1. The jack is off power;
2. The indication is deflective.
| 1. Check the jack;
2. Replace the indication light. |
| 2 | No electrical shock | 1. The metal tube and the shock line are in short circuit;
2. The conductor is in bad connection;
3. The transformer is deflective.
| 1. Remove the short circuit;
2. Secure the connection again;
3. Replace the transformer.
|
